New Products

New products

 

  HY-PRO® CARB VGM5-LN

 

The HY-PRO® CARB VGM end mill is a series of variable geometry end mills for dynamic milling ideal in steel and stainless steel

 

Features
  • Variable Index
  • Unique Flute Geometry
  • EXO Coating
Benefits
  • Unequal flute spacing reduces vibration during machining by altering the timing of each flute engaging in the workpiece
  • Sharp rake angle, high helix and adjusted core diameter maintain excellent cutting edge sharpness and tool rigidity to promote smooth, stable cutting with low cutting force
  • OSG’s proprietary multi-layer coating provides longer tool life through higher wear and heat resistance than conventional TiAlN coatings

 

  HY-PRO® CARB VGM5

 

The HY-PRO® CARB VGM end mill is a series of variable geometry end mills for dynamic milling ideal in steel and stainless steel

 

Features
  • Variable Index
  • Unique Flute Geometry
  • EXO Coating
Benefits
  • Unequal flute spacing reduces vibration during machining by altering the timing of each flute engaging in the workpiece
  • Sharp rake angle, high helix and adjusted core diameter maintain excellent cutting edge sharpness and tool rigidity to promote smooth, stable cutting with low cutting force
  • OSG’s proprietary multi-layer coating provides longer tool life through higher wear and heat resistance than conventional TiAlN coatings

 

  EXOCARB® VU-TBR

 

The OSG EXOCARB® VU-TBR series variant shape finishing tools with a large radius configuration, are designed for high machining efficiency and superior machined surface quality. The tapered barrel type end mill is engineered with a large peripheral edge R and multi-flute specification to allow higher processing efficiency.

 

Features
  • Large peripheral edge radius and muli-flute configuration
  • Increased step over
  • Reduced cusp height
Benefits
  • Increase milling efficiency
  • Reduced machining time compared to ball nose end mills
  • Improves surface finish

 

  EXOCARB® AM-CRE

 

The OSG EXOCARB® AM-CRE carbide radius type (6-Flute/8-Flute) end mills designed for post-processing of additive manufacturing and milling in hardened steels.

 

Features
  • Newly developed DUROREY coating
  • Radius Type (6-Flute/8-Flute)
Benefits
  • Enables superior heat resistance and high toughness optimized for high-hardness steel milling!
  • Suitable for milling of built-up welding parts

 

  EXOCARB® AM-EBT

 

The OSG EXOCARB® AM-EBT carbide ball end mills with 3D negative robust geometry are designed for post-processing of additive manufacturing and milling in hardened steels.

 

Features
  • Newly developed DUROREY coating
  • 3D Negative Robust Geometry
Benefits
  • Enables superior heat resistance and high toughness optimized for high-hardness steel milling!
  • Optomized for additive manufacturing, even applicable to large depth of cut

 

  A Brand® AT-2

 

The OSG A Brand® AT-2 Thread mills with end-cutting edge for high hardness steels is ideal for highly difficult high hardness steel applications. The risk of sudden tool breakage can be minimized by breaking chips into small and manageable pieces and evacuating them smoothly. Since no pilot hole is required, process integration and the risk of breakage can be avoided.

 

Features
  • Newly developed DUROREY coating
  • Special cutting edge shape
  • Left-hand cut configuration
  • Added roughing teeth
  • No pilot hole is required
Benefits
  • Enables superior heat resistance and high toughness optimized for high-hardness steel milling!
  • Controls tool deflection
  • Enables climb milling to prolong tool life
  • To distribute the load
  • Helical drilling + threading can be done simultaneously

 

  PHOENIX® PLDS

 

PHOENIX® PLDS is a versatile series of indexable tools for spot drilling, countersinking & chamfering

 

Features
  • Economical 3-corner triangle insert
  • Negative rake angle
  • Coolant hole
  • Highly rigid negative chamfer tip
  • Cutting edge specification
Benefits
  • combines chipping resistance and sharpness
  • that suppresses burrs on the work surface
  • to improve chip evacuation and cooling effect on the cutting edge
  • enables difficult centering operations
  • enables optimal chip shape creation

 

  A Brand® AE-LNBD-H

 

2-flute high-precision finishing long neck carbide ball end mill for high-hardness steels

 

Features
  • Teardrop-shaped Outer Periphery
  • Superior Ball R Precision
  • Thickness at Center
  • Superior Shank Accuracy
  • Abundant Variations
  • Smooth Surface Treatment
Benefits
  • Strong back taper geometry enables milling by point, which prevents chattering and chipping, resulting in improvement of surface accuracy
  • Secures stable R accuracy across 180°
  • Thickening of the center core to prevent deformation of the ball tip and improve control of chipping
  • Supports h4 tolerance (0/-0.004)
  • 261 items (R0.05 to R3) are available to accommodate a wide range of applications
  • Improves surface accuracy by smoothening coating surface

 

  A Brand® AE-BM-H

 

4-flute high-precision finishing carbide ball end mill for high-hardness steels

 

Features
  • Variable Negative Spiral Gash
  • Superior Ball R Precision
  • Thickness at Center
  • Superior Shank Accuracy
  • Ideal for Shrink Fit Holders
  • Smooth Surface Treatment
Benefits
  • Controls chipping while securing cutting quality by making the negative angle weaker near the outer periphery; chipping resistance is enhanced in combination with the weaker helix angle specification
  • Secures stable R accuracy across 180°
  • Thickening of the center core to prevent deformation of the ball tip and improve control of chipping
  • Supports h4 tolerance (0/-0.004)
  • Lineup of short-shank type suitable for shrink fit holders
  • Improves surface accuracy by smoothening coating surface

 

  A Brand® ADO-Micro

 

The A Brand® ADO-MICRO is ideal for applications in carbon steel, alloy steel, stainless steel, cast iron, ductile cast iron, aluminum alloy, titanium alloy and heat resistant alloy.

 

Features
  • Oil Holes
  • Double Margin
  • IchAda Coating
  • Extended Flute
  • Removed End of Margin
Benefits
  • Large flow volume enables superior chip evacuation
  • Supports straightness of drill direction
  • Provides excellent surface smoothness
  • Chips are discharged from the tip of the flute to the extended flute with enhanced evacuation capability
  • Capability to smoothly discharge “micro sludges” that can be easily accumulated around the outer periphery of the tool, which is a key cause of abrupt tool breakage

 

  A Brand® AE-BD-H

 

2-flute high-precision finishing carbide ball end mill for high-hardness steels

 

Features
  • Variable Negative Spiral Gash
  • Superior Ball R Precision
  • Thickness at Center
  • Superior Shank Accuracy
  • Ideal for Shrink Fit Holders
  • Smooth Surface Treatment
Benefits
  • Controls chipping while securing cutting quality by making the negative angle weaker near the outer periphery; chipping resistance is enhanced in combination with the weaker helix angle specification
  • Secures stable R accuracy across 180°
  • Thickening of the center core to prevent deformation of the ball tip and improve control of chipping
  • Supports h4 tolerance (0/-0.004)
  • Lineup of short-shank type suitable for shrink fit holders
  • Improves surface accuracy by smoothening coating surface

 

  Diameter Correction Tool

 

 

Features
  • Digitizes effective pitch diameter of internal thread to find proper diameter correction value
  • Enables stable tool life
Benefits
  • Reduces setup time by minimizing trial passes
  • Lowers scrap rate

 

  EXOCARB® WXS®

 

EXOCARB®-WXS end mills are the new industry standard for hard milling. Everything about WXS is designed for rigidity and performance in hardened steel 50 HRC and greater. Substrates, geometry, and proprietary WXS coating are all specifically tailored for hardened steels like D2, A2, S7, H13 and CPM.

 

Features
  • Ultra-fine micrograin carbide
  • High Precision geometry - All corner radius & ball mills have +/-5um radius tolerance
  • High strength core diameter
  • WXS coating has a +1300 Celsius Oxidation Temp. & +3500Hv in hardness
Benefits
  • The hardest most wear resistant carbide possible for incredible wear resistance.
  • High accuracy all but eliminates need for benching and rework for mold makers.
  • Tools utilize thicker core diameters for the ultimate in strength and rigidity.
  • Higher coating oxidation temp & hardness dramatically improve wear resistance.

 

  A Brand® AE-NIK-VML

 

A Brand® AE-NIK-VML is an Advanced Performance Anti-Virbration Carbide End Mill

 

Features
  • Positive Rake Angle
  • High Rigidity
  • New Flute Form
  • Duarise Coating
  • Variable Leads
Benefits
  • Reduces Cutting Force
  • Improves milling accuracy
  • Facilitates excellent chip evacuation
  • Minimizes thermal cracks
  • Enables stable and high efficiency milling

 

  EXOCARB® WXL®

 

EXOCARB® WXL end mills are the new industry standard for hard milling. Everything about WXL is designed for rigidity and performance in wide variety of materials and a wide variety of milling applications. Substrates, geometry, and proprietary WXL coating are all specifically tailored for nonferrous materials, mild steels, and steels up to 50HRC.

 

Features
  • Ultra-fine micrograin carbide
  • High Precision geometry
  • High strength core diameter
  • WXL coating - +1100 Celsius Oxidation Temp. & +3100Hv in hardness
Benefits
  • The hardest ost wear resistant carbide possible for incredible wear resistance.
  • High accuracy all but eliminates need for benching and rework for mold makers.
  • Tools utilize thicker core diameters for the ultimate in strength and rigidity.
  • Higher coating oxidation temp & hardness dramatically improve wear resistance.

 

  A Brand® AE-LN-VMSS

 

A Brand® AE-LN-VMSS is an Advanced Performance Anti-Virbration Carbide End Mill

 

Features
  • Positive Rake Angle
  • High Rigidity
  • New Flute Form
  • Duarise Coating
  • Variable Leads
Benefits
  • Reduces Cutting Force
  • Improves milling accuracy
  • Facilitates excellent chip evacuation
  • Minimizes thermal cracks
  • Enables stable and high efficiency milling

 

  A Brand® AE-VML

 

A Brand® AE-VML is an Advanced Performance Anti-Virbration Carbide End Mill

 

Features
  • Positive Rake Angle
  • High Rigidity
  • New Flute Form
  • Duarise Coating
  • Variable Leads
Benefits
  • Reduces Cutting Force
  • Improves milling accuracy
  • Facilitates excellent chip evacuation
  • Minimizes thermal cracks
  • Enables stable and high efficiency milling

 

  A Brand® AE-VMSS

 

A Brand® AE-VMSS is an Advanced Performance Anti-Virbration Carbide End Mill

 

Features
  • Positive Rake Angle
  • High Rigidity
  • New Flute Form
  • Duarise Coating
  • Variable Leads
Benefits
  • Reduces Cutting Force
  • Improves milling accuracy
  • Facilitates excellent chip evacuation
  • Minimizes thermal cracks
  • Enables stable and high efficiency milling

 

  A Brand® AE-LN-VMSS

 

A Brand® AE-LN-VMSS is an Advanced Performance Anti-Virbration Carbide End Mill

 

Features
  • Positive Rake Angle
  • High Rigidity
  • New Flute Form
  • Duarise Coating
  • Variable Leads
Benefits
  • Reduces Cutting Force
  • Improves milling accuracy
  • Facilitates excellent chip evacuation
  • Minimizes thermal cracks
  • Enables stable and high efficiency milling

 

  A Brand® ADO

 

The A Brand® ADO drill series is OSG's premium line of carbide coolant-fed high performance drills, designed to drill in a variety of steels up to 50X diameter without pecking. New point geometry creates sharp cutting action for reduced thrust forces, while our proprietary EgiAs coating provides drastically higher hardness and heat resistance, enabling higher drilling speeds and incredible tool life.

 

Features
  • OSG's EgiAs Nano Coating Technology
  • Wavy form cutting edge design
  • Internal coolant holes
Benefits
  • Higher coating oxidation temp & hardness dramatically improve wear resistance
  • Sharper cutting action reduces thrust forces and produces smaller chips for easy hole processing
  • Coolant delivery at the cutting edge reduces heat and improves chip evacuation, thereby increasing tool life and enabling faster drilling speeds.

 

  A Brand® ADO

 

The A Brand® ADO drill series is OSG's premium line of carbide coolant-fed high performance drills, designed to drill in a variety of steels up to 40X diameter without pecking. New point geometry creates sharp cutting action for reduced thrust forces, while our proprietary EgiAs coating provides drastically higher hardness and heat resistance, enabling higher drilling speeds and incredible tool life.

 

Features
  • OSG's EgiAs Nano Coating Technology
  • Wavy form cutting edge design
  • Internal coolant holes
Benefits
  • Higher coating oxidation temp & hardness dramatically improve wear resistance
  • Sharper cutting action reduces thrust forces and produces smaller chips for easy hole processing
  • Coolant delivery at the cutting edge reduces heat and improves chip evacuation, thereby increasing tool life and enabling faster drilling speeds.

 

  PHOENIX® PFB

 

PHOENIX® PFB is a series of high precision indexable finish ballnose end mills for superior surface finish and tool life.

 

Features
  • Very high insert radius precision (±6µm)
  • Spiral cutting edge
  • Steel and Carbide tool shanks
  • End mill style, Inch and Metric
Benefits
  • Superior milling surface finish
  • Excellent cutting edge strength and sharpness
  • Reduces chatter and provides favorable milling surface when machining at short or long overhangs
  • Complete offering